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Compliance LEV News

On target for 90% growth. Oil Mist Solution powers Compliance LEV towards another spectacular year.

A Scottish firm which is helping manufacturers cut costs, dramatically reduce energy usage and improve health in the workplace is on target to achieve a remarkable 90% growth rate in the 12 months to June this year.

The spectacular growth trajectory by Ayrshire-based Compliance LEV, which specialises in Local Exhaust Ventilation (LEV), comes on the heels of a similar stand-out performance in the year to June 2022, in which it increased revenues by 75%.

The accelerating rate of expansion has prompted the six-year-old specialist to start work on a new factory to meet demand, which is expected to be ready around the time in the summer that it confirms its results.

Growth has been catalysed by Compliance LEV’s development of a revolutionary Oil Mist Solution for CNC machines such as drills, lathes, mills and grinders which cuts power consumption by between 47% and 68%.

Founder Kevin Simmonds said: “The rocketing costs of energy, and the global threats to its availability over the past year, have focused everyone’s minds on security of energy supply as well as finding every possible avenue to reduce consumption.

“The enormous savings which we have demonstrated, and independently verified on more than 200 installations, have clearly caught the attention of the CNC sector and have driven unprecedented levels of new business our way.

“As a consequence, we are absolutely confident that the 90% growth rate will be achieved and that we will be able to continue serving a market which is rapidly expanding, driven by efficiency imperatives and new areas of enterprise.”

Oil Mist filtration captures the mist and fumes from metalworking fluids used as lubricants or coolants which otherwise could create a health hazard, coat machinery and damage the environment if released into the atmosphere.

Compliance LEV’s solution results in an 80% reduction in CNC machine downtime and a 90% reduction in filters which would otherwise be going to landfill. Clients are seeing a one- to two-year return on their investment.

Founded in 2017, the company has specialised for the last six years in testing and maintaining systems and reviewing customer facilities for compliance with LEV regulations. It incorporates a design review into its examination and test phase and its project team rectifies any non-compliance.

As well as extraction for the metalworking industry, it deals with wood dust, titanium dust, chemicals, respirable crystalline silica, soldering, organic and weld fumes. It works with some of the UK’s largest engineering and pharmaceutical companies and also has clients in sectors as diverse as food production, paper manufacturing, quarrying and aerospace.

A version of this story has appeared in the following publications:

https://highgrowth.scot/remarkable-growth-at-ayrshire-ventilation-business/

https://www.machinery.co.uk/content/news/oil-mist-filtration-specialist-compliance-lev-powers-on

https://www.industrial-compliance.co.uk/oil-mist-solution-powers-compliance-lev-towards-another-spectacular-year/

https://www.uk-manufacturing-online.co.uk/out-of-the-mist-clear-savings-for-manufacturers-as-new-system-from-scottish-exhaust-ventilation-specialist-brings-stellar-results/

Ayrshire ventilation specialist on track for 90% growth rate | Project Scotland

Out of the mist. Clear savings for manufacturers as new system from Scottish exhaust ventilation specialist brings stellar results.

At a time when energy and security of energy supply is high on government agendas, an innovative and fast-growing Scottish company has created a new system which not only dramatically reduces energy use in manufacturing, but also protects workforce health.

Ayrshire-based Compliance LEV, which specialises in Local Exhaust Ventilation (LEV), has developed an Oil Mist Solution for CNC machines such as drills, lathes, mills and grinders which cuts power consumption by between 47% and 68%.

Oil Mist filtration captures the mist and fumes from metalworking fluids used as lubricants or coolants which otherwise could create a health hazard, coat machinery and damage the environment if released into the atmosphere.

The process, independently verified on more than 200 installations, has been so successful that Compliance LEV is now building a new factory – scheduled to open this summer – to cope with the surge in demand.

Founder Kevin Simmonds, a highly-experienced management consultant and change specialist, said: “We have been industry leaders in dust and fume extraction for some time now and have helped innumerable companies reduce their costs and meet their legal obligations under HSE guidance.

“However, even we were surprised at the efficiency of the new Oil Mist System. We expected good results but we all raised our eyebrows when the data verified how large the savings were. Clients are seeing a one- to two-year return on their investment.

“Moreover, as well as the remarkable energy savings, the process results in an 80% reduction in CNC machine downtime and a 90% reduction in filters which would otherwise be going to landfill.”

The global CNC machine market value was $96.4 billion in 2021, according to Precedence Research, and is projected to hit around $153.8 billion by 2030, driven by efficiency imperatives and new areas of enterprise, such as the manufacturing of electric vehicles.

Energy use reduction is seen as a key plank of security of supply, and UK Prime Minister Rishi Sunak has just created a new Department of Energy Security to improve economic growth and guard against geopolitical shocks.

Compliance LEV, founded in 2017, has specialised for the last six years in testing and maintaining systems and reviewing customer facilities for compliance with LEV regulations. It incorporates a design review into its examination and test phase and its project team rectifies any non-compliance.

As well as extraction for the metalworking industry, it deals with wood dust, titanium dust, chemicals, respirable crystalline silica, soldering, organic and weld fumes. It works with some of the UK’s largest engineering and pharmaceutical companies and also has clients in sectors as diverse as food production, paper manufacturing, quarrying and aerospace.

A version of this story has appeared in the following publications:

Exhaust ventilation specialist develops system to reduce manufacturing energy use | Project Scotland

https://m4snews.com/en/News/1/49700

40 Oil mist LEV systems, installed for aerospace client in Scotland.

Oil Mist Local Exhaust ventilation system installed for an aerospace client in Scotland, UK.

With regard to Oil Mist or metal working fluids Compliance LEV have supplied and installed various types of Oil Mist LEV across all of the UK from the Highlands of Scotland and through all England’s counties.

In all aspects of machining metal working fluids or oil mist are high on the HSE control agenda because of the aerosol and the vapour they create.

If you have an issue with oil mist, if you need statutory LEV testing also known as TExT or if you need oil mist unit servicing, oil mist filters or complete new Oil Mist Systems, please contact LEV for free help advice and quotation to ensure you stay fully Compliant with HSG 258 for your Oil Mist Systems

Gold (gold), Always believe in your soul, You’ve got the power to know, You’re indestructible, Always believe in, ‘Cause you are Gold (gold).

Compliance LEV are delighted to announce we have achieved Gold Verification alongside our SafeContractor accreditation; extending our SafeContractor certification for a another year!

What is SafeContractor?

It can sometimes be a challenge for a business to prove and reassure its customers that it takes its workplace health and safety seriously. SafeContractor is all about showcasing that a business puts their employees’ health and safety first.

SafeContractor is an accreditation provided by Alcumus, who are a leading provider of risk management, certification and accreditation services with over 27,000 members.

SafeContractor is designed as a way for service suppliers to prove to new and existing customers that they care and are competent in health and safety.

What does SafeContractor Approved mean?

To achieve the SafeContractor Approved status, a business must prove that they are a safe and responsible company. This involves ensuring that all paperwork is complaint with current legislation and that processes are in place to ensure health and safety is handled in the best way possible.

Why should I use a SafeContractor Approved service supplier?

  • A SafeContractor approved business do not have to complete multiple pre-qualification questionnaires, saving both the supplier and customer time and money.
  • By using SafeContractor, the customer can be assured that their service supplier is committed to sustainable and ethical practices whilst demonstrating that they comply with the up-to-date health and safety standards.

Local Exhaust Ventilation Energy Saving Solutions for a Scottish Aerospace Company.

LEV System

Compliance LEV are about to remove this oversized, over powered and out date LEV system and replace it with a brand New AAF, American Air Filtration unit. The AAF is a perfect ventilation solution used with contaminants such as metal dust, RCS and various types of dry dust applications.

Compliance LEV Ltd offered a full turn key design and install package for our client in Renfrewshire, Scotland, UK.

Watch this space for updates on this very exciting, energy saving project.

MS100 LEV Installation.

Ready for its ducting, our Compliance MS 100 system, fully Atex, ready for a hole boring system on wooden casks, wood dust , RCS, light and heavy dusts.

Our MS100 is a great small and low cost LEV option.

Portable Welding Systems

Two new portable weld fume systems with spark trap supplied to a loyal client in Ayrshire, complete with log books and full LEV certification.

Compliance LEV Engineers Training Day in Ayrshire, Scotland

Compliance LEV Ltd Vans in a line
Compliance LEV Engineer Training Day In Ayrshire

Dust Extraction for Ayrshire Client.

One of  our recent installs: a multi cartridge reverse jet pulse system , full turn key package to our Ayrshire Client.

Our systems cover stone dust RCS LEV, Wood Dust LEV , MDF LEV, Hard Wood  LEV Soft wood LEV

We design and install across Ayrshire, Dumfriesshire, Borders, Lothian, Edinburgh, Glasgow, Perth, Dundee, The Highlands, England.

Systems designed to meet or surpass HSG 258 and Coshh regulations

We are BOHS endorsed LEV awareness training providers.

What is Local Exhaust Ventilation (LEV)?

Dust hub- HSE

If you are unfamiliar with LEV, start by viewing the video below that describes what LEV is, its key components and how the system works to protect health.

Need Help?

Talk to us today to find out how we can help you with your LEV Testing requirements. Either fill in our contact for or call us direct on 01290 823123